Process Engineer

Location

Cincinnati, OH | United States

Job description

JOB SUMMARY:

The Injection Molding Process Engineer plans, directs, and coordinates manufacturing equipment and processes to produce high quality injection molded product. The Process Engineer will also be responsible for New Product introduction (NPI) tool de-bugging, process development, tool validation, and work instructions as well as supporting other engineers on projects as an injection molding and process development subject matter expert. As this is a hands-on position, the candidate will spend approximately 80% of their time in the manufacturing area or in the toolroom supporting NPI and continuous improvement activities. While monitoring the effectiveness of processes this individual quantifies results, documents, and presents findings to management and prepares reports. This position also mentors and provides training to other injection molding personnel. Position must work closely with other departments to provide information in a timely manner.

RESPONSIBLITIES:

• Utilize decoupled molding techniques and execute design of experiments when necessary to optimize processes and establish process limit conditions.
• Establish process control on all processes – running capability studies and determining process alarms.
• Determine and set-up packaging and secondary requirements working with Project Engineer
• Implement Lean methodologies (visual factory, VSM, standard work, SMED, one-piece flow, 5S) to drive continuous improvement on the floor.
• Troubleshoot process as required using formal problem-solving techniques to establish root cause.
• Develop and maintain process documentation ensuring that processes and procedures are clearly stated and understandable for all employees. Provide technical support/solutions to manufacturing processes, improve yield and throughput, drive cost reduction activities and improve on part quality.
• Process Audit documentation to ensure floor compliance.
• Critical NPI team member – make recommendations on equipment, material, and tooling to support new business while providing timelines for process implementation.
• Drive new product sampling process to ensure acceptable samples are sent out to customer in a timely basis.
• Drive the Validation and PPAP protocol execution process to ensure customer requirements are met in a timely basis.
• Participate and give recommendations in tool design reviews.
• Create processes through tool design and material process conditions evaluation.
• Demonstrated ability to start-up, operate and shut down process related equipment. Must be able to work independently on new process development as well as troubleshooting current production issues.
• Monitor and report issues with injection molds, make recommendations for refurbishment based on production factors such as cycles, process capability and tooling history.
• Work with equipment and material vendors to resolve machine and material issues.
• Measure and visually inspect products – perform Gauge R/R Studies as required.
• Interact with customers to resolve issues and provide new project updates.

QUALIFICATIONS:

• BS in engineering and 2-5 Years of Experience with Injection Molding Processes including engineering resins (high temperature a plus)
• Process Control implementation
• Tool design for manufacturability recommendations to ensure process optimization.
• Metrology and Gauge Fixturing
• Proven Six Sigman/Lean Implementation Background
• Familiarity with Secondary Processes (Machining, Gluing, Assembly, Packaging, etc.)
• Automation experience a plus
• Experience with Validation and PPAP requirements.
• Must be capable of supporting validation definition and execution (IQ, OQ, PQ), test method definition, root cause analysis, gage R&R, and measurement systems analysis (MSA) (Required).
• Blueprint and geometric tolerance knowledge (3-D and 2-D Cad experience a plus)
• The ability to perform statistical analysis using DOE, and Process Capability Studies
• Experience and understanding of de-coupled injection molding and structured process optimization/problem solving methodology (Required).
• Proven continuous improvement implementation.
• Ability to work self-directed.
• Exceptional follow-up skill set.
• Proficient with Microsoft Office and Minitab (i.e. graphs, charts, formulas)
• Experience with Moldflow, Cool and Warpage analysis
• Experience with RJG pressure transducer technology
• Knowledge of CT Scanning a plus
• Experience and understanding of the development and design of plastics injection-mold fabrication processes, insert molded parts, and assemblies (Preferred).
• The ability to conduct design review(s) of hot/cold runner injection molds (Preferred).
• The ability to manage the customer and entire project to completion.

COMPANY OVERVIEW

Performance Plastics –

Performance Plastics has molded PEEK since the material was first introduced in the early 1980’s and we have extensive experience injection molding Torlon, various fluoropolymers (e.g. PFA, FEP, PVDF, ETFE, etc.) and other high performance thermoplastic compounds. Further, our company is one of the few able to injection mold fluoropolymers using 8 cavity, high volume molds with hot runner systems to produce thin walled intricate parts.

Pexco (Parent Company) –

Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico, and Canada. The Company is primarily engaged in designing and manufacturing not only extruded plastic (commodity to high-performance) tubes and profiles through an expansive twelve-site footprint but also specializes in the injection molding of high-performance polymer parts. In addition, Pexco offers a wide range of differentiated, value-added services, including design, prototyping, die building, sub-assembly, fabrication and supply chain management. Moreover, Pexco has developed deep expertise in processing PTFE rod, tube, sheet, tape, and pipe, as well as in rubber extrusion serving the RV and other industries.

Pexco’s innovative products are utilized in fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications across aerospace & defense, medical, electronics & semiconductors, mobility, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers, including OEMs and end-users, as well as through distribution in certain markets.

Pexco has built an industry-leading reputation through its focus on short-run products with rapid turnarounds, tight tolerances, material science expertise, and a high degree of operational complexity. The company has a proven track record of growing its core segments and entering attractive new verticals over time to gain an increased share of a $10 billion total addressable market.

Pexco’s strategy is to consistently deliver compelling customer value within both our core and strategic market segments. Continuous improvement and ease of doing business (internal and external), remain a consistent operating theme for Pexco.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.

Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.

Job Type: Full-time

Pay: $65,000.00 - $70,000.00 per year

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Retirement plan
• Vision insurance

Experience level:

• 3 years

Schedule:

• Day shift
• Monday to Friday

Work setting:

• In-person
• Manufacturing facility

Education:

• Bachelor's (Required)

Experience:

• Plastics injection molding: 3 years (Required)
• Process engineering: 3 years (Required)

Ability to Commute:

• Cincinnati, OH 45209 (Required)

Ability to Relocate:

• Cincinnati, OH 45209: Relocate before starting work (Required)

Work Location: In person

You should be proficient in:

• Injection Molding Experience
• Bachelor's Degree
• Engineering Degree
• Six Sigma Experience
• Lean Manufacturing Principles

Machines & technologies you'll use:

• Injection Molding Machine

Job tags

Salary