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Metrology Engineer - Job ID#204882


PDS Defense, Inc.


Location

Mobile, AL | United States


Job description

PDS Defense, Inc. is seeking a Metrology Engineer, in Mobile, AL.

Job Description:

* Seeking a Metrology Engineer (CONTRACT) to join our A320 Engineering Department based in Mobile, AL.* Accountable to operate and manage the Measurement System Analysis process (FU.IN.03.06) for each measurement system requested and deployed within the FAL USA A320 program:
* Analyze incoming requests for Measurement Systems
* Assist with defining the Measurement System needed to fulfill the request requirements (for example: determine technique, methods, understanding sources of uncertainty).
* Evaluating sources of uncertainty in a measurement system using the 5M management system (Man, Method, Means, Material, and Environment).
* Design the Measurement Process.
* Produce and/or assist in writing the work specification for acquisitions of new tooling.
* Monitor development and test/validate the Measuring Equipment.
* Coordinate the qualification of the Measurement System. A Measurement System Analysis (MSA) report shall be produced.
* Achieve operational performance along the value chain of the process.
* Ensure the documentation and guidance for all in service measurement systems is accurate and available for use by internal and external stakeholders to use, maintain and calibrate the equipment.

Operational/Process Activities
* Ensure major updates and/or define & develop new measurement systems and processes according to the business process.
* Consult the business on metrology issues.
* Ensure adherence and measure process performance efficiency and effectiveness as per defined KPIs.
* Propose changes to improve the process.
* Resolve process non-conformances.
* Contribute to process risk analysis management.
* Conceptualize, specify and develop aircraft production process measurement tooling and equipment based on production needs.
* Lead jigs & tools projects related or unrelated to measurement system requests.
* Provide necessary reporting for measurement system/jigs & tools project status within the FAL project team.
* Provide technical expertise within the team to ensure project success through best practice application and knowledge of Airbus processes.
* Evaluate, specify and manage the modification of existing measurement equipment for adaptation to customer needs.
* Fulfill as needed the role of Jigs & Tools Quality Engineer.
* Complete training necessary to receive and maintain Quality Authorization for Jigs & Tools Quality.
* Define Quality Assurance (QA) requirements in the technical specifications for Airbus custom tooling and equipment.
* Coordinate QA measures with jigs & tools suppliers and monitor their implementation.
* Participate in the pre-development phase in the creation of new production concepts.
* Definition of test characteristics.
* Comparison of new means of production with the requirements.
* Carry out tests at the manufacturer.
* Coordinating and conducting tests for the commissioning of production lines and assembly lines.
* Acceptance testing of small-jigs.
* Management of incoming tooling and organization of the receiving area.
* Support 3D measurements with laser trackers on production systems.
* Complaint/nonconformity management for the acceptance tests.
* Documentation of quality assurance activities results.
* Participation in supplier evaluation.
* Troubleshooting (determination of causes of error, initiation and verification of remedial measures).

Additional Responsibilities:
* Other duties as assigned:
* Lead special projects assigned by the manager.
* Support other departments as needed.
* Is a technical expert to call for tender processes including contributing to creation of subcontract specifications and scope of work statements.
* Provide subcontract advice and counsel to program managers, engineering personnel, and other related functions such as finance, quality and contract administration.
* Responsible to track, follow-up and report on corrective action plans regarding service delivery.

Education: * Degree in Metrology or a related technical field or an equivalent combination of education and experience.
* Demonstrated experience developing and managing measurement systems.
* 5 years of experience with measurement systems in a manufacturing environment.
* Technical certifications preferred.
* OSHA certifications preferred.
* Data analysis and presentation skills - ability to technically explain tooling/equipment issues.
* Strong organization skills - able to oversee many ongoing topics. Able to train others in these areas.
* Knowledge of Metrology basics, autonomy in reading technical drawings, the geometric characteristics and their symbols i.p. datum and surface definitions.
* Demonstrated knowledge in 3D and 6D measurement systems (e.g. Laser Tracker; 3D Scanner;�) and standard measurement software (e.g. Spatial Analyzer; Metrolog; PolyWorks;�).
* Able to develop, define and deploy complex measurement systems respecting metrological constraints and engineering requirements.
* Able to consult Engineering on defining the requirements (tolerances; datum; etc.) based on manufacturing requirements and capabilities and support manufacturing on practical problem solving linked to measurement systems.
* Able to transfer knowledge of the AIRBUS Business Processes (ABP) FU.IN.03.06 or equivalent to newcomers.
* Flexibility to quickly shift priorities based on the needs of the FAL.
* Capable to support/lead MFTs organized to solve complex technical issues.
* Capable of managing complex topics with many stakeholders. Strong communication and leadership skills to facilitate resolution of urgent maintenance topics.
* Technical Systems Proficiency:
* Catia
* Spatial Analyzer
* Polyworks
* SAP
* Travel: <10% Domestic and International.
* Capable to independently make complex technical decisions related to assigned projects.
* Capable to lead recovery activities resulting from unplanned technical challenges.
* Able to validate cost assessments and provide necessary justifications.


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