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Battery Thermal 3D CFD- Virtual Propulsion Engineer (VPE)


General Motors


Location

Warren, MI | United States


Job description

Description

As a Battery Thermal 3D CFD Virtual Propulsion Engineer, you will perform cell, module and pack level Computational Fluid Dynamics (CFD) analysis to optimize thermal performance of GM’s Ultium Battery Systems under normal and abuse conditions (TRP). The candidate will conceptualize and develop a wide variety of Computational Fluid Dynamics (CFD) models to directly impact design and offset hardware testing. This role requires close collaboration with other VDDV (CAE) teams, while providing results and technical consultation to hardware design, development and validation engineers. Development of new and refinement of existing simulation procedures in the above domains is also a core responsibility.

Additional Description

This role is categorized as hybrid. This means the successful candidate is expected to report to Warren, Michigan three times per week, at minimum 

As a Battery Thermal 3D CFD Analysis Engineer, you will perform cell, module and pack level Computational Fluid Dynamics (CFD) analysis to optimize thermal performance of GM’s Ultium Battery Systems under normal and abuse conditions. The candidate will conceptualize and develop a wide variety of Computational Fluid Dynamics (CFD) models to directly impact design and offset hardware testing. This role requires close collaboration with other VDDV (CAE) teams, while providing results and technical consultation to hardware design, development and validation engineers.  Development of new and refinement of existing simulation procedures in the above domains is also a core responsibility.

Primary Responsibilities:

Perform cell, battery module and pack-level CFD thermal analysis for early design and verification of battery concepts, designs and thermal management systems.

Perform cell, battery module and pack-level CFD TRP analysis

Conduct cell-level thermal analysis and TRP analysis while working closely with cell CAE team to integrate electrochemical simulation with battery system transient thermal behavior and support the estimation of cell life under different driving cycle and ambient conditions.

Effectively communicate findings to internal/external customers using appropriate media.

Meet or exceed deadlines for structured product development timelines, quality and cost.

Collaborate with broader engineering team for structured design integration, new proposals, problem solving, and system optimization.

Provide requirements for improvements to advanced simulation activities to include CFD, Thermal, Structural and multi-physics.  Participate in benchmarking activities.

Required Skills and Experience:

5+ years of experience with simulation, design, testing, or release of propulsion related systems

Experience with CFD software

Familiarity or practical experience with the principles of vehicle propulsion system design, operation, or testing

Preferred Skills and Experience:

5+ years of experience with CFD analysis

Proficient with STAR-CCM+ or Simerics-MP+ CFD software

Experience with CFD optimization tools

Experience with test to model correlation

Experience with programming in Java, Python or equivalent languages

Linux experience in distributed computing environments

Experience with the latest CFD visualization techniques

Knowledge of Siemens NX CAD modeling

Experience in coupling electrical and thermal analysis

High level of interpersonal skills to work independently and effectively with others

Familiarity or practical experience with the principles of vehicle propulsion system design, operation, or testing

Experience on coupling electric solvers with thermal (Arcing-Voltage breakdown)

Working knowledge of Battery thermal abuse and arcing

Education and Training:

BS in Engineering required

MS in Mechanical or Aerospace Engineering with coursework in heat transfer and fluid mechanics preferred

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us 

We aspire to be the most inclusive company in the world. We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee, no matter their background, ethnicity, preferences, or location, to feel they belong to one General Motors team.

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Diversity Information

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that workforce diversity creates an environment in which our employees can thrive and develop better products for our customers.  We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire

Equal Employment Opportunity Statement (U.S.)

General Motors is proud to be an equal opportunity employer.  All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.  

Accommodations (U.S. and Canada)

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