Bosch India
Location
India | India
Job description
The purpose of this position is to translate deployed strategy, business objectives, requirements from customers,
stakeholders as well as standards and regulatory requirements into technical inputs to establish value stream capable
of fulfilling needs of customer and stake holder expectations, conforming to standards & guidelines as well as
continuously enhancing value stream efficiency & effectiveness and achieve operational excellence
Knowledge
. Competent knowledge of the manufacturing process and MAE, assembly & testing techniques, measuring & testing equipment
. Competent knowledge in IE techniques, GD&T
. Advanced knowledge in Statutory, Organization Regulations, Product liability, Compliance & RiskManagement
. Advance knowledge in Project management, Production monitoring system ( MES, MAS -- Bosch internal tools, i4.0 solutions)
. Advance knowledge in Data analytics & Data Visualization (Power BI, Tableau)
Functionalskills
. Competent in the use of AIAG Core tools - PFMEA, Control Plan, WI, Engineering change management
. Competent in Statistical evaluation tools & Problem Solving - Shainin, 8D
. Basic skill in operating key machines & test equipment
. Competent in lean manufacturing techniques (Bosch Production system) Standards - Basics, LBP,LLB, PGL, LLD
. Advance skill in Agile Methodology
. Advance skills in using my Measure (Bosch internal tools)
Technical CapacityManagement
Plan, implement & continually develop a manufacturing.
value addition flow with resources e.g. space, MAE, testing,
handling, etc., capable of consistently manufacturing,measuring, monitoring, validating and delivering productsthat meets all engineering, regulatory & requirements ofthe customer.
Manufacturing Capacity / Capability -TEK, CpK, Ergo, safety compliance tomeet customer requirements.
Value streamPlanning
Monitor internal & external requirements (e.g. BU, Plant, VS,
BP, customer), true north and VS vision,collaborate with Cross Functional stake holders to identify,monitor & drive projects to lead Value stream towards afuture state, progressively raise efficiency & achieveoperational excellence.
Delivery Performance, TRLT, TCT, MAEUtilization.
Control OfProductionProcesses
Establish, document & develop the release of processes.(e.g. CpK study, PPAP, etc), controls to manage processes.(e.g. control plans, work instructions, SPC, etc), methods totrack & monitor customer requirements, reaction to nonconformingparts (e.g. reaction plan) to ensure defect freeproducts.Ensure defect free products.
BudgetPlanning &Cost Management
Estimate & propose budgets for the upcoming planningperiods required to run operations, fulfil demands andexecute development projects e.g., personnel, tooling, services, MAE, project costs, etc. Track & adapt expenditureover respective periods to adhere to budget and achieve. Operational expense planning andcontrol, Business planning. Riskmitigation and business continuity.
Risk Analysis& ContingencyPlanning
Identify & evaluate risks to sustaining intended results e.g.delivery to customer, assure zero defect products, productrecalls, breakdown of single dependent machine, etc., plan,
document, implement & test preventive and reactivemeasures to mitigate business & customer impact.Process Maturity Improvement,Productivity improvement, Cost/pc -
FD, T&C reduction, IDC reduction
ProblemSolving &CorrectiveActions
Compile & assess deviations to defined standards inmanufacturing e.g. infrastructure, processes, qualitycomplaints, FPY, defect cost, safety incident, etc. Identifyroot causes, ideate, plan & implement necessary measuresto fix issues to limit impact to the customer and businessresults.Implemented ideas per associate. System CIP project completion
MAE, Tooling &ConsumablePlanning
Prepare technical inquiry, scout market for suppliers ofdesired technology, float inquiry & receive techno commercialoffers, conduct technical discussions & narrowdown potential vendors. Initiate internal process to placepurchase requests to procure required items & manageregular availability.Ensure availability of MAE, tooling andconsumables
Coaching &KnowledgeManagement
Initiate, organize & lead engagement initiatives to coach,motivate & support team in knowledge sharing, poolcollective knowledge for problem-solving, understanding &
adoption of new standards, methods & technology etc, toenhance people potential, encourage innovation &organizational development.Employee Satisfaction Index
ChangeInitiatives &Management
Evaluate manufacturing setup for efficiency, technical.constraints & ideas from associates, develop scenarios, plan.(e.g. ECR process) & implement concepts (e.g. I4.0) &measures aimed at resolving issues, upgrading setup withbenchmark concepts to improve efficiency & effectiveness. of operations.Improved efficiency & effectiveness of
operations.
ProjectManagement
Analyse new business requirements (e.g. productrelocation, product inquiry, innovation project, etc),evaluate business case, develop project charter and projectmanagement plan, coordinate, drive and implement projectplan in collaboration with cross functional teams to enablebusiness growth.Project completion - On Time, OnSpec, On Cost
ManagementReporting
Compile, organize and represent manufacturing.performance data and insights to lead systematic.understanding of influences and aspects in Value stream aswell as support different levels of hierarchy in taking well-informedand strategic calls to support value stream goals.SQCD tracking and fulfilment.
. Bachelors degree in engineering (Mech)
. Post Graduate Master's in Business Administration / M.Tech (Desirable)
. Certification in Quality Management, Statistical tools, Operations management, Data Analytics,
Agile methodology (Desirable)
Experience : Min 2 years of process planning activities in Auto component manufacturing industry
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