Head of Maintenance - Plastic/Polymer/PVC Industry
Location
Noida | India
Job description
Full Time
Posted 7 months ago
We are looking for a Head of Maintenance with extensive experience in the plastic/polymer/PVC industry, specifically in extrusion and injection molding machines, as well as utility maintenance. The ideal candidate should have a strong background in maintenance management, an electrical engineering background, and a deep understanding of the maintenance requirements of plastic manufacturing equipment and utilities. The candidate should be able to ensure the smooth operation of the production facility by minimizing downtime and maintaining the equipment at optimal levels.
Responsibilities:
- Managing and leading the maintenance team to ensure that all production equipment and utilities are functioning efficiently and effectively
- Developing and implementing preventive maintenance programs for all production equipment and utilities to reduce downtime and increase efficiency
- Providing technical guidance and support to the maintenance team to ensure that all maintenance activities are performed safely, efficiently, and in compliance with company policies and procedures
Developing and managing the maintenance budget to ensure that all maintenance activities are performed within budget - Coordinating with production, engineering, and quality control teams to ensure that maintenance activities are scheduled and performed in a manner that minimizes disruption to production and ensures quality standards are met
- Leading and participating in root cause analysis and problem-solving activities to identify and address the root causes of equipment failures and to improve overall equipment reliability
- Evaluating and selecting appropriate vendors and contractors to perform specialized maintenance activities
- Developing and implementing training programs for the maintenance team to enhance their skills and capabilities
- Perform preventive, predictive and breakdown maintenance of Extrusion equipment, PVC/CPVC, HDPE, IMD, Mixer, CNC, Socketing, Belling, etc.
- Perform preventive, predictive and breakdown maintenance of high power utility equipment such as UPS, DG, Servo, X’mer, LT panels, Solar, Earthling, HT 33 KV, VCB, LA, Air Compressor.
- Perform preventive, predictive and breakdown maintenance of Water equipment such as CT, Chiller, Process Pump.
- Maintain records of MTTR/MTBF, OEE, RCA, Power MIS, Maint. MIS, TPM activity, Improvement activity, Cost Saving Projects, Spare management – B/D and consumable.
- Plan and execute projects related to Electrical, mechanical, Civil & fabrication, SPM, LCA, Utility.
- Coordinate with Suppliers, Purchase, Petty Contractor for effective management of maintenance activities.
Requirements:
- Bachelor’s degree in electrical engineering, mechanical engineering, operations management, or a related field
- 15+ years of experience in maintenance management in the plastic/polymer/PVC industry, specifically in extrusion and injection molding processes and utilities
- Knowledge of the maintenance requirements of plastic manufacturing equipment and utilities
- Experience in managing maintenance budgets and developing preventive maintenance programs
- Strong leadership and team management skills
- Excellent communication and interpersonal skills
- Strong analytical and problem-solving skills
- Ability to work independently and as part of a team
- Attention to detail and strong organizational skill
If you meet the above requirements and are interested in this position, please apply with your updated resume and a cover letter highlighting your relevant experience.
Job tags
Salary