Head - Asset Integrity & Reliability (Medium Site)
Location
Anekal | India
Job description
Job Purpose
Preface: Cipla Manufacturing Assets are Aging with an average age of 20 Plus years and 75% of asset base 15 years of service and is degrading.
Asset degradation is a significant concern in Global Operations. For every easily-identifiable symptom of corrosion or asset instability, there are dozens of hidden issues: hydrogen attack, high-temperature tempering, thermal fatigue, metallurgy issues, internal system corrosion, and so on; without dedicated & experienced professionals, implementing damage mitigation techniques is next to impossible.
Asset integrity, is the term for an asset's capacity to run effectively and accurately, whilst also protecting the wellbeing of all personnel and equipment with which it interacts – as well as the measures in place to assure the asset's life cycle. The key is - how to balance the designing, maintenance, and replacement of assets throughout their life cycle with the costs to business – in terms of finance, time, and resources. At its heart, it is the managing of the degradation of assets.
Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability engineering deals with the prediction, prevention and management of high levels of 'lifetime' engineering uncertainty and risks of failure.
The incumbent provides leadership to the– Asset Integrity & Reliability Team and carries overall responsibility to:
- Assure Asset Integrity & Reliability for Plant & Equipment at the Site Operations across all impact function (Mechanical, Electrical, Instrumentation, Civil and Process Safety] [Asset integrity & Reliability Services - helps ensure that Plant & Equipment are properly designed, installed in accordance with specifications, inspected and maintained so that it remains fit for use until it is retired. Assurance is to be provided for entire life cycle of plant & equipment)
- Champion the deployment of Asset Integrity & Reliability at the Site Operations with strict adherence to Cipla Global E&P Technical Standards & Procedures, cGMP Standards & Procedures [ Cipla QMS], OHS & Environment Sustainability Standards & Procedures; Financial Control Environment & HR Standards & Procedures.
- This is a IC role reporting to site head engineering
Relevant Work Experience Minimum 15 years of experience in Engineering & Projects (Design, Maintenance, Operations and Projects). At least 5 years in senior Technical SME role
Exposure to Asset Integrity & Reliability Engineering Standards & Regulations
Hands On experience on Asset Integrity & Reliability Engineering of at least 3
Ability to implement new techniques, deep understanding of manufacturing process, planning and organizational skills, prioritization multi-tasking, understanding of financial concepts
Good technical knowledge of Pharma / API machinery and utility requirements
Good knowledge and experience in execution of green field / brown field projects
Knowledge of GMP and various regulatory requirements
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