Practices to improve quality in sustainable manner.
Conduct thorough Why-Why analysis for defects & root cause analysis.
Conduct detailed process audits at suppliers end to identify gap areas, recommend necessary action and regular follow ups to ensure implementation of decided action plan.
New Model Development as per APQP, PPAP system, Process Capability
Competencies / Skills
Have hands on experience in 4W / 2W Power Train Components (Engine & Transmission) /parts processes – Crankshafts, Conrod, Camshafts, Oil Pump, Water Pump, Piston, Chains, Belts, Shifting Shafts, Gears, Synchro-Rings, Shift tower, Fork, Case differential Gear levers, Cables, Tubular components proprietary parts like Injectors, Throttle Body etc.
Understanding of drawing requirements & independently perform dimensional inspection of parts with conventional method (First Principle), CMM, Roughness tester, Contour, Vision system, Hardness tester, Lead profile tester.
Process knowledge and experience in area of Casting (Ferrous & Non-Ferrous), Forging and Machining, Stamping, Gears Technology, Heat Treatment, Plastic/Rubber molding processes.
Understanding of basics of Welding (Spot/ TIG/ MIG), Brazing. Sound Knowledge of Metallurgy and raw materials used for Transmission /Engine Parts.
Able to troubleshoot and identify root cause and implement countermeasures at supplier end using Quality Tools (5 Why / 8D etc.).
Able to conduct independent evaluation of Vendor Processes & respond appropriately like fool proofing, kaizen etc. for overall system improvement.
Able to establish robust manufacturing processes by ensuring process capabilities during New Model Parts development stages by application of tools like PFMEA & SPC.
Exposure in new model development process & Quality systems (ISO/TS/IATF, applicable standards (IS / JIS / JASO Etc.)
Worst vendor improvement through process and system improvement by identifying key weak areas, gaps and implement necessary action with horizontal deployment.
Able to Interact with suppliers, shop representatives and work in team.
Knowledge of Computer basics, data interpretation and Good Presentation skill.
