Maintenance Supervisor - Electrical

Location

Pune | India

Job description

Company: Indian / Global Engineering & Manufacturing Organization

Key Skills: Product Maintenance, Preventative Maintenance, Electrical, Electrical Maintenance, PLC, Scada

Roles and Responsibilities:

• Guide in routinely inspecting electrical systems such as wiring, fixtures, and appliances.
• Identify faults or hazards and troubleshoot system failures.
• Review blueprints to understand wiring placement.
• Test electrical systems using oscilloscopes, voltmeters, and ohmmeters.
• Conduct maintenance troubleshooting on breakdown machines.
• Respond to breakdown requests.
• Provide suggestions for equipment replacement.
• Write electrical maintenance reports.
• Install new electrical appliances in the building.
• Adhere to safety and performance standards.
• Be conversant with HT sub-station and coordinate with power supply/utility companies.
• Suggest and implement effective modifications for maintaining and upgrading machines.
• Work on power-saving projects, utility data management, and focus on power quality and energy management.
• Optimize spare part cost consumption by implementing Kaizen projects.

Duties (% of Time):

• Attend daily breakdowns and update machine history for critical machines (30%)
• Allocate work to team leaders/operators for PM, PDM, and Safety PM (10%)
• Work on power-saving projects and utility data management (20%)
• Optimize spare part cost consumption by implementing Kaizen projects (10%)
• Breakdown analysis, prepare spare critical assembly of machine & spares part management (20%)
• Conduct audits for TPM/5S/ISO 14K1/IATF/LPA/CSR internal & external audits (5%)

Duties Standards:

• Reviews work orders, schedules repair, maintenance, and installation of machines.
• Coordinates activities of workers fabricating or modifying machines.
• Assigns preventative maintenance work orders and audits completed work orders.
• Maintains all maintenance equipment cleanliness and housekeeping.
• Conducts shift communication meetings with subordinates.
• Promotes safe working conditions and habits.

Authority:

• Spare management and raise requisitions.
• Leave management for operators and team leaders.
• Vendor evaluation.
• Decision-making during breakdown maintenance.
• Maintenance planning.
• Implementation of projects to reduce costs and improve working conditions.
• Analyses and takes corrective action for breakdowns.

KPI (Key Performance Indicators):

• Maintain breakdown % as per given target.
• Maintain energy consumption below target.
• Maintain MTBF, MTTR KPI values well within the target.
• Monitor PM effectiveness and maintain PM compliance as per targets.

Skills Required:

• About 10-15 years of proven work experience as a Maintenance Engineer.
• Experience in PLC troubleshooting/upgradation (Siemens S7 series).
• PLC programming/editing in different languages (Ladder, STL, FBD).
• CNC-FANUC controller programming and troubleshooting.
• Experience with Drive/Servo Drive troubleshooting and maintenance (SEW, Siemens).
• Conversant with communication protocols: Ethernet, DeviceNet, Profinet, Profibus, Modbus.
• Knowledge of hydraulic and pneumatic systems.
• Experience in PID and Thyristor drive control systems.
• Familiarity with different types of sensors, control wiring, power wiring.
• Knowledge of electrical LT/HT Switchgears, ACB, VCB, CT, motors, drive (VFD), Power Panel, etc.
• Familiarity with industrial electrical systems and related Electrical Code.
• Good problem-solving skills.
• Enthusiastic and occasionally able to work for long hours.
• Good communication and presentation skills.
• Ability to liaison with power supply companies.
• Automation and equipment integration.
• Conversant with Utility Maintenance (Electrical & Mechanical).
• Good knowledge of Power quality optimization.
• Decision-making, judgment, analytical ability, supervisory skills.

Education: Bachelor's Degree in Electrical/Electronic Engineering.

Job tags

Salary