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Location

Sanand | India

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Job description

Domain: Stamping-Simulation

Designation: Technical Lead

Education/Qualification: BE/BTech (Any)

Experience: 5-8 Years

Job Location: Sanand, Gujarat

Responsibilities:

Contribution to projects:

• Evaluate vehicle engineering from manufacturing point of view and apply PDCA for flawless launch of the product
  
• Key actions and decisions (Long term and Short term)
  
• Panel formability simulations (FTI software) to give early feedback.
  
• Generate ideas for optimize design, costing of sheet metal.
  
• FCR implementation / management in Engineering Data.
  
• Check the simulation report and finalize the Die face.
  
• Die design review with supplier
  

Supplier Co-ordination:

• Attend Stamping die Static and Dynamic check at supplier end and check the die manufacturing status.
  
• Die Pre-Buyoff and Final Die Buy off at supplier end
  
• Co-ordinate with shop floor team, proceed for in-house HLTO trials
  
• Capacity enhancement
  
• Process mapping w.r.t Current Press shop process
  

ECN:

• Change content Feasibility check in Die design
  
• Handling system scheme including buffer strategy, Process simulation.
  
• Data Management between ERC and Tool maker
  
• Accurately identifies safety zone, FLD, material thinning, gathering conditions, major/minor strain, spring back etc.
  
• Predict Blank Size
  
• Nature of problems faced/ Scope of improvement opportunities
  
• Identifying possible issues in vehicle design right from styling phase to FDJ from manufacturing point of view and timely resolution of the same to achieve target of flawless launch
  
• Single point of contact for cross functional coordination to achieve project level target at different project milestones
  

Improving product design:

• CAD data analysis of released or pre-release designs by vehicle engineering and provide feedback from manufacturing feasibility point of view and for critical product issues
  
• Perform assembly feasibility simulations using process validation tools like DELMIA V5 in the area of design for assembly, operator ergonomics, plant layout etc.
  
• Team up with Product development, technical services and FMQ teams to provide technical solutions for product issues in field
  
• Carry out comprehensive analysis of process issues and production problems by doing DFA (Design for Assembly), DFM (Design for Manufacturing) and DFT (Design for Testing) activities at various stages of product development
  
• Carry out extensive benchmarking activities for capturing new learnings and understand latest trends in product development & manufacturing
  
• Study and evaluate current vehicle technology trends in automotive industry like Electric vehicles, hybrid vehicles etc.
  

Will plan and execute:

• Meeting with designers, Supplier Visits, 3P programs for CFT, Workshops for DFM/DFA/DFT activities
  

Communication ERC:

• Provide ERCs (list of prioritized issues) to be resolved in the new product and receive communication/ update on the same. Inputs and participation in DMU meetings/ aggregate reviews/aggregate concept selection.
  
• Provide plant constraints and TGR/TGW file as a part of base design criteria as targets. Ensure potential issues identification through various manufacturing simulations on released data.
  
• Discuss potential issues identified in design review with ERC and track for resolution.
  
• Participate in proto activities to confirm digital evaluation on physical vehicle
  

Product Line:

• Ensure robust product development by following Tool kick off guidelines.
  
• Discussing and Escalating key open issues for resolution and sign-off
  

Supplier Quality:

• Provide key inputs to supplier on reoccurrence of historic issues and key process guidelines.
  
• Interact with suppliers during tech review and ensure quality requirements are met.
  
• Participate in tool Provide key inputs to supplier on reoccurrence of historic issues and key process guidelines.
  
• Interact with suppliers during tech review and ensure quality requirements are met.
  
• Participate in tool kick off sign-offs & CTQ cascade loops for HIHR parts to be produced at Supplier end ensuring robust development process
  

Technical Services:

• Ensure potential process failure modes addressed in process design for new product.
  
• Participate in house tool kick off sign-off/ tool try-outs at manufacturer-s end and HLTO parts.
  
• Discussing and Escalating key open issues for resolution FMQ
  
• Provide and get approval to list of fixtures/ gauges needed at vendors
  
• Participate in DMUs and provide inputs on potential failures and jointly analyze mounting locating strategy of parts and assemblies to ensure design robustness
  
• Participate in key craftsmanship evaluation events like ECUBE & BLUE buck
  

Stamping, Simulation, FTI, Stamping Die, Press Shop

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Salary