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Sr Simulation Engineer - Casting


Meril


Location

Vapi | India


Job description

Requirements: Education : Bachelor’s or Master’s Degree in Mechanical Engineering. Experience : 2 to 3 years of experience with CAD knowledge (2D & 3D modeling). in Solidworks / Creo for Gating and Feeding calculation (Cobalt Chromium and Steel Components). in Simulation Softwares like Magmasoft / Procast (for Investment Casting). Analytical Mindset : Ability to analyze complex problems, interpret simulation results, and provide practical solutions for process optimization. Communication Skills : Excellent verbal and written communication skills to effectively convey analysis findings, collaborate with cross-functional teams, and present technical information to both technical and non-technical stakeholders. Attention to Detail : Strong attention to detail and the ability to meticulously analyze simulation data, identify trends, and draw meaningful conclusions. Teamwork : Ability to work collaboratively in a multidisciplinary team environment, share knowledge, and contribute to the overall success of projects. Adaptability : Flexibility to work on multiple projects simultaneously, prioritize tasks, and adapt to changing project requirements and timelines.

Responsibilities: You will be responsible for performing computer-aided engineering (CAE) analysis using the Simulation Softwares like Magmasoft / Procast tool for Investment Casting. Collaboration : Work closely with the engineering team to simulate and analyze casting processes, identify potential issues, and provide recommendations for process optimization. Conducting CAE Analysis : Utilize Simulation software to simulate and analyze casting processes, including mold filling, solidification, and cooling stages. Process Optimization : Identify opportunities to improve casting processes by analyzing simulation results and recommending design modifications gating system optimization, and material selection. Defect Analysis : Detect and evaluate potential casting defects, such as porosity, shrinkage, and hot spots, and provide insights into root causes and corrective actions. Material Characterization : Collaborate with material engineers to define material properties, thermal behavior, and other relevant parameters for accurate simulations. Design Support : Provide engineering support by analyzing and evaluating casting designs, ensuring manufacturability, and suggesting design improvements. Validation Testing : Collaborate with the testing team to validate simulation results by conducting physical tests, analyzing data, and refining simulation models. Documentation and Reporting : Prepare technical reports, documentation, and presentations to communicate analysis findings, recommendations, and progress updates to stakeholders. Continuous Improvement : Stay updated with industry trends, advancements in casting technology, and new features of Simulation software to enhance analysis capabilities and contribute to process improvements.


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