DGM (L4) Manufacturing Quality PWT
Location
Pune | India
Job description
Position Summary with Job Responsibilities
Position Description Format
Position Name Lead Manufacturing Quality PWT Position level Level 4
DEM position name Shop Head - TMPV DEM position level Level 3
FEM position name - FEM position level -
Purpose of the position
a. Why the positions exists
b. What will happen if there is no one in the position (no one performs the work)
This role will be responsible for ensuring Quality of product through manufacturing process, Stabilisation of Manufacturing process to ensure end of line quality. Ensure legal & Different Quality compliance related to PWT shop
Dimensions of the position
Safety: Ensure safe work place with Zero accident
Quality: Ensure Quality system establishment in shop to achieve World class quality product
Productivity: To meet target by ensuring process Quality
Delivery: Ensure production in given schedule time with Quality
Cost: Reduction in Warranty complaints & cost
Morale: Ensure high morale of team to to ensure quality
Environment: Ensure Environment compliance as per targets in goal sheet
Personal Profile
Education B.E./B. Tech (Mechanical/Production)
Skills/ Competencies 1. Driving Execution
2. Customer Centricity
3. Leading Change
4. Operations Management
5. Business and financial acumen
6. Problem solving orientation.
7. Risk management
Relevant Experience :
1. Must possess overall experience of 10-16 years in Manufacturing Quality, and must possess sound knowledge of Quality system & Implementation. Working exp for Warranty & next customer complaints reduction.Key Responsibilities:
S.N. Key Responsibility & Key Tasks Measures
1 Manufacturing Quality
- Sound knowledge of Engine & Transmission manufacturing process - Assembly & Machine Shop
- Good Exposure to Quality system implantation across shop with proper documentation
- Ensuring product quality during manufacturing process
- Strengthening of Quality system & audits to ensure quality of product & monitoring existing system
- Implementation of system for Monitoring - SPC, Process parameters, Special Process, Legal Compliance
- Ensuring Quality through strengthening End Of line Testing for PWt shop
- Implementation of WCQ initiatives and drive improvements
- System Adherence
- DIFTR
- Quality assurance
- Process parameter adherence
2 New Product Development
- Seek inputs and provide support to the ERC team for product proving & system implementation
- Ensure station level readiness, against the checklist provided by the Technical Services
- Ensure process capability of machines for machining
- Understanding and resolution of issues faced during product development & provide improvement inputs to Technical Services
- BBO (Build by Objective) targets
Education
Work Experience
3 Process Quality Improvement
- Seek feedback from internal and external customers and create action plan for incorporating production improvements
- Provide inputs to lead maintenance on line improvements and follow up for closure
- Plan and deploy action plan basis of feedback received from different agencies (Warranty, next customer, customer issues etc.)
- Resolve daily line quality issues by coordinating with Line quality counterparts
- DRL/DIFTR
- PDI score (Internal)
- Quality system Audit & recertification
- SLA
- Product Audit Score
- Process Audit Score
- TCF DPV(Defect /Veh) Score
4 Customer Complaints
- Reduction in end of line complaints to improve DIFTR to improve on production target along with Quality
- Analysis of complaints reported for bought out parts & resolution of same along with VQA & SQ team
- Attending & Analysis of Next customer complaints, Warranty complaints & action planning on same through Process improvement
- RPTV
- IPTV
- DIFTR
5 Special Process
- Sound knowledge of Special process in PWT shop
- Sound knowledge or End of line inspection , Analysis & action planning
- Awareness & action planning of NVH testing in TA shop
- Legal Requirement
- 200Demerit points
6 Shop Health Management
- Drive SPC study across shop to identify the abnormalities
- Planning corrective actions to improve on situation / condition of machine
- Planning of inspection strategy during regular process as well as
Tata Motors Leadership Competencies
Customer Centricity - Anticipating, understanding and focusing efforts on meeting the customer (stakeholders) needs or expectations
Developing Self and Others - Recognizing continuous development is essential for success and taking steps to develop self and helping others to excel
Driving Execution - Translating strategy into action and execution
Leading by Example - Encouraging and following ethical standards
Leading Change - Recognizing the need for change, initiating and adapting to change
Motivating Self and Others - Inspiring teams and individuals
Functional Competencies
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