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Engineer - Instrumentation (FLO)


SDP HR Solution


Location

Bharuch | India


Job description

Key Result Areas Supporting Actions

Upkeep :
Monitor & coordinate
maintenance activities of VSF
plant so as to achieve optimum
production loss & delivery within
target cost & quality Parameters.

Ensure the availability of instrument system to meet the
manufacturing targets and other customer requirements
Preventive Maintenance Schedule preparation & Evaluation
Predictive Maintenance Check list preparation & Evaluation
Breakdown maintenance job Execution & guidance to
subordinate
RCA & Why-Why Analysis to avoid repeated problem
Health Monitoring of Instrument through AMS-DCS
Shutdown Activity execution & co-ordination with process
team
Review customer complaints and take relevant corrective
action
Focus on Reduction in Unplanned Instrument Downtime
Upkeep the Pulp handling system to meet manufacturing
targets

Control System maintenance :
To ensure continuous DCS
support & trouble shooting

Ensure the availability of control system to meet the
manufacturing targets and other customer requirements
Health monitoring & corrective action to maintain uptime of
Controller , I/O cards & operator work station
Ensure closed loop controlling by monitoring final control
element function & tuning parameter setting
Sequence operation troubleshooting to run batch process
smoothly
Control system Preventive Maintenance Schedule
preparation & Evaluation
Ensure PLC system availability by maintain Grounding &
power supply within limit

Modification/Improvement
Projects : To suggest the
modification / improvement
projects to improve quality &
productivity

Ensure product development and plant up gradation to
ensure long term liability
Introduce technological change for improved Quality, GMP &
Safety with cost effectiveness.
MOC preparation /evaluation for change management
process
DCS logic modification for quality & productivity
improvement as per process requirement
Provide the services & equipment needed for new products
and formulation changes
Identify/Evaluation of KAIZEN for implementation
Working upon cost estimation of small modification &
improvement project & its proposal making

Spare Management & Cost
optimization :

Identifying and procuring the required equipment spares and
accessories by proper planning and follow up inspecting and

Planning & Monitoring spares
management to ensure better
cost optimization.

accepting the incoming materials with respect to indents
raised.
Maintaining BOM for Instrument apparatus
Procuring required materials by floating enquiries,
conducting techno-commercial comparison , dealing with
vendors & so on
Prepare yearly budgets and Work services to meet targeted
requirements and controls.
Review budget & Inventory Control by spare material
criticality analysis
Ensure Maintenance contract are awarded only for special
Instrument, rest all activities carried out by utilizing in-house
resources
Ensure resource management for day to day & shutdown
activity

People Development:
To enhance knowledge & skills of
team/subordinates.

Identifying training needs, Skill gap & recommendation for
skill improvement
Development of maintenance team by structural training &
job coaching
Train the workforce for safe practices & technical subject for
maintain the control system to meet all the environment
standard
Appraise, Inspires & stimulate subordinate to maximize their
performance towards department goals
Developing team work culture

Safety & Statutory compliance :
To plan the various safety
initiates to create safe working
condition & also meet the
statutory compliances.

Critical Instrument Calibration frequency finalize, Schedule
preparation & Evaluation
Ensure that all Calibration activities are completed within the
due date and all the SOPs are “current” and are in use by the
concerned person
Updating & Maintaining documentation related to projects
like user requirement specification, installation, operational
& performance qualification
Ensure timely review of IMS, WCM, process safety
documents to meet the respective standard requirements
Review of Policies ,readiness for internal & external audit
compliance
Identify department HIRA , ASPECT-IMPACT & ensure
implementation
Six step Safety Observation process follow-up as per schedule
Betterment of Instrument System to Ensure Safety
Ensure safety practices implementation within team

Instrument,DCS,PLC

Designation: Engineer - Instrumentation (FLO)

Vacancies: 1

Experience: 3.0 Year(s) - 5.0 Year(s)


Job tags



Salary

Rs 4 - 6 lakhs p.a.

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