Location
Rajkot | India
Job description
Title
Job description for Manager - Quality
Department
QA
Core Competencies
Personal attributes:
- Driven by a values proposition
- Self-learner and with a passion for improvement
- Strong desire to improve using Lean tools
- Servant leadership style
- An innovative thinker
- Results driven with a collaborative approach
- Decisive and quick to arrive at a decision
- Excellent communication skills, including highly proficient in both Hindi and English.
- Highly customer centric.
- Strong analytical skills,
- Good decision making
- Ability to manage many projects at once
Experience / Qualifications
- A high caliber engineering graduate with >15 years of prior experience in Oil & Gas Quality Assurance of Completions tools product line. Preferably having experience in precision machining Quality Assurance and its assembly and testing.
- In-depth knowledge in Quality assurance, Audits, Metallurgy, Metrology, NDE, and documentation.
Job Responsibilities
- Oil and Gas Sector knowledge
- Product knowledge (Completion, Liner Hanger, Packers, gas lift mandrels etc)
- Knowledge of API
- Accountable for performing contract review, repeat order, new contracts for acceptance & feasibilities considering QA aspects
- Accountable for QD/COC/QCPs preparation, review, amendments as per required and submitting for approval.
- Accountable for maintain, update & release/ issue all documents as per applicable standards for products and System like: API 11D1, API 5CT (Thread only), API 7-1, API 14L.… Documentation requirements of QA/QC.
- Accountable for activities of new product Introduction (NPI) and API license upgradation according to the needs.
- Accountable for clarifying the requirements of TPI activities during the inspection e.g., Contract / Deliveries requirements / QCPs /ITPs etc.
- Accountable for release of ITPs process wise from incoming to final QC
- Accountable in vendor development & supplier quality audit.
- Accountable in planning & preparing QMS Documentation. (ISO 9001, API Specification Q1….).
- Accountable for plan & conduct internal & external audits as per QMS ISO 9001-2015, API -Q1, (upcoming product licenses) API 5CT, API 7-1, API 11D1 & API 14L.
- Accountable for planning of daily incoming, in process & final inspection activities.
- Training Support for awareness about QMS activities.
- Experience in problem solving method of 5Why Analysis to identify, coordinate and close the Non Conformance product and processes with Root Cause Analysis & Actions.
- Experience in inspection of Raw Material, Machined Components, Coating, Elastomer, Springs, O-Rings, Fasteners etc.
- In-process inspection like Metallurgy, Welding, NDE, Brazing, Lapping, Aging, Leak test, Crimping, Shelf Test.
- Final Hydraulic, Pneumatic & Hydrostatic testing of Packers and other product lines as per specification
- Conduct calibration of testing, measuring & monitoring equipment from NABL laboratories like Vernier Caliper, Micrometer, Bore Gauges, Depth Vernier Caliper, Duro meter, Pressure Gauges, Hardness Tester, Profile projector, Thread Gauges, Plain gauges, Surface tester etc.
- Develop and maintain culture of continual improvement by applying tools like 5S, KAIZEN, Poka Yoke,
- Zero Defect, First Time pass etc.
- Coordinating with Production, Vendor, Engineering & Assembly department to achieve GOALs & improve quality of the work & implementation.
- Specialization in Traceability System. (From raw material to finished goods-Its extra profitable cost method then finished goods.)
Reports to
Operations Manager
Most Important Quality
- Oil & Gas Quality Assurance Of Completions Tools
- Knowledge Of API
- Clear Technical Knowledge of Quality Material Produced
Key Result Areas
- First Time Right (FTR)
- Reduction in rejection ppm/%
- System compliance
- Getting product licenses and maintaining it
- Conducting and Clearing audits – internal and external
- Providing documents on time without affecting workflow and dispatches
- Maintaining equipment, measuring tools, gages..
Traceability of part and documents
Job tags
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