Methods Engineer / Senior Methods Engineer/ Assistant Manager

Location

Pune | India

Job description

• To establish a sustainable manufacturing setup which delivers High Quality Products on-time & in shortest lead-time, at the lowest cost, in respect of Safety, Health & Environment guidelines.

Targets

• Achieve QDC Excellence for all assembly lines with right process.
• Successful deployment of a leadership project Lead 2 Lean & a competence project World Class .
• In case of business requirement set up new assembly/sub assembly lines within Chakan Plant for expansion & growth.

Optimize operator performance by Continuous improvement & innovation

• Organize time and motion study activities to arrive at correct routing hours.
• Make regular Line balancing to adjust the workload according to the Product Mix, but also according to various potential daily volume needs to avoid Operator variance.
• Minimize balancing losses to less than 5% on each line.
• Optimize the operator workstation & the flow process, being Flexible (like DC tools), reducing the Throughput time, and FMEA proven, resulting in efficiency gain.
• Analyse issues & generate ideas of improvement from all employees, like with the use of Visual Kaizen Board.
• Take active part in implementing the DN (Design Notification) for smooth phase in & phase out of the parts ensuring minimum scrap and zero disruptions on the production line(for shorter Time2Market.
• Key member in NPD (New product development) in coordination with Engineering, Purchasing, and Quality Departments to ensure smooth serial production of new product on line.
• Participate in TCM, PQM, DN to ensure timely closure & avoid repetition of Customer complaints.
• Create best practices by formalizing the Assembly knowledge
• Active participation in suggestions for the design of fixtures, assembly tooling and infrastructure to improve efficiencies along with operators.
• Identify and work closely with suppliers in the design of special tooling for manufacturing.
• Track investments payback
• Trolleys & Equipment preventive Maintenance & Calibration schedules

• Respect IMS principal, and AC Guidelines
  • IMS (ISO 9001, ISO 14000, ISO 50001 & ISO 45001) mandatory, legal & internal requirement fulfilment for manufacturing function.
  • Hazard identification & risk assessment for assembly lines.

• Lead the Manufacturing Teams
  • Make monthly reports (on-time & pertinent) to communicate on trends & on commitment status.
  • Respect law, norm, corporate guidelines (like The Way We Do Things, Business Code of Practice, and Internal Audits), local procedures.
  • Have a good team spirit, taking challenges, generating ideas for improvements & innovation, to be open for quick implementation of changes.

General responsibilities

• Maintain & improve work place discipline
• Promote ideas for continuous improvement & innovation
• Interact on-time, with transparency & commitment with colleagues & managers
• Promotes Group Core values: Interaction, Commitment, and Innovation in order to reach the vision First in Mind - First in Choice .

To succeed, you will need

Experience / Educational requirements

• B. E. Mechanical / Industrial / Production Engineer with 10-12 years of experience
• Candidate with MBA would be preferred
• Technical knowledge on compressor assembly & parts is a plus.
• Expert in Lean Manufacturing concept, knows in details the Supply chain processes, and is able to make a Line Balancing.
• Knowledge of Quality concept (FMEA, FTR, 6 Sigma ), Safety and IMS.
• Project Management proven record, like implementation of a new line, or assembly set up.
• Exposure to International business environment & Large manufacturing company
• Fluent in English
• Use of IT tools like ERP (BPCS), MES, AVIX, MS-Excel, MS-Project, SharePoint

• Basic IT Knowledge of hardware and software used in manufacturing environment is must. Knowledge of Industry 4.0 and digitalization practices is an added advantage

Personality requirements

• Customer focused
• Good communication at Multi-level.
• High ability to coordinate Team work, & to influence others, for optimum motivation
• Able to deal with deadlines, being Customer Oriented
• Analytical approach to problem solving capability, with the sense of Reactivity.
• Positive attitude, constantly raising the performance bar, being proactive
• Curiosity, out the box thinking, for continuous improvement culture.
• Strong sense of ownership, ability to lead until a successful conclusion with a never give-up attitude.
• Reliable & organized in your work

Job tags

Salary