Process Planning for HPDC
Location
Gurgaon | India
Job description
Division : Engine Engineering Division
Department : Casting Engineering
Job Location : Gurgaon/Manesar/Kharkhoda
Job Title : Engineer/ Senior Engineer / Asst Manager
Education : Diploma in Mechanical/Production
Experience : 5 to 12 years
Job Role :
- Setting up of New Plant:
- Process & Layout Planning, Equipment spec preparation to buy-off, Equipment installation & commissioning, Trial and ramp up support New Model Introduction:
- Overall development planning and management, Concurrent engineer, Casting die spec preparation to buy-off, Die Drawing Approval, Quality Trail, Management Approval Up-gradation of existing facilities:
- Up-gradation/Renewal of existing facilities, Automation and process improvement
Job Responsibilities :
- Process Planning : Process design with in-process checks for HPDC components (Transmission Case, Cam carrier, etc.) for mass production
- Facility Planning & set-up : Preparation of Equipment specification, layouts, procurement of machines involving Technical evaluation through the tendering process, installation & commissioning
- Capacity expansion for existing set-up by Bottleneck identification & elimination by Kaizens & cycle time reduction
- New technology introduction for supporting the desirable Manufacturing process in casting shops
- Proactively Identification of defects/ gaps to design foolproofing in the casting manufacturing process
- Development and design of jigs, fixtures, and inspection gauges.
Technical/ Functional Competencies :
- Domain knowledge of manufacturing processes & machiningprocesses involved in 5C components, drawing reading, Knowledge of process quality control parameters and techniques
- Ability to understand technical and commercial requirements for the set-up of Casting shop & to evaluate alternatives with Cost-benefit analysis
- Hands-on experience on equipment/plant set-up related to casting shop for HPDC
- Product development design Concepts of HPDC.
- Knowledge of calculation of Casting parameters, Casting components & casting equipment design
- Familiar with software such as Uni-graphics, Auto-cad, Factory-CAD, Metal Flow Simulation
- Ability to effectively communicate specific requirements with suppliers and monitor the overall development process at the supplier end
- Strategic Thinking & Strong execution orientation and problem-solving approach
Behavioral Competencies :
- Objectivity
- Excellent interpersonal skills
- Communication & presentation skills
- Achievement orientation
- Team player
- Networking skills
Job tags
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