Supervisor - Production, ACG Capsules (Production) 1
Location
Pithampur | India
Job description
Group Company
ACG Associated Capsules Pvt. Ltd, Shirwal
Primary Responsibilities - Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters,)
- Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
- Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level)
- Checks and ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
- SCADA monitoring for process parameters and take corrective actions in cases of deviation
- Daily shift Report generation and communication for shift performance (productivity etc.) to support HOD/Incharge for decision making.
- 100% SAP entries of Dips and Downtime for that shift
- First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
- Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
- Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left-over dip quantity of running batch to Gel room chemist for their planning.
- Ensure all the necessary Material for the shift is available
- Communication of quality status to entire team to maintain consistent quality
- Execute uncut camera/laser sensor teaching during colour change
- Shift handover and takeover
- Facing Observation audits in shifts
- Conduct daily shift opening meeting with team for shift planning
Key Result Areas - To achieve budgeted downtime/convertibility/HFX/Process Loss.
- Dispatch AFOE.AF Volume.
- Reduction in customer complaints.
- Optimal utilisation of RM.
- Improvement in direct pass.
- Reduction in COPQ.
- HFX& Process loss reduction.
Key Interfaces Internal Interfaces External Interfaces - Gelation
- Engineering
- PFD
- Vendors
- Customers
Job tags
Salary
