PSI Engineer (Delivery Focussed) - TSI

Location

Pune | India

Job description

• The Pressure System Integrity (PSI)(Delivery Focused) Engineer supports the global corrosion management and inspection improvement program s implementation and sustainment
• The role is focused on the execution of the discipline processes such as Damage Mechanisms Reviews (DMR) and revalidations, risk-based inspection (RBI) program development, execution, and sustainment of all facets of the Integrity Management (IM) workflow
• This includes but not limited to supporting the governance processes associated with damage mechanisms reviews (DMR) and its revalidation, inspection strategy development, inspection practices, procedures guides relating to static pressure equipment (Pressure Vessels, Piping, Heat Exchangers and Tanks), and good utilization of the inspection data management systems and tools (IDMS)

The PSI engineer (delivery focused) has

• Experience support in implementing a new RBI program at an operating facility or at least 5 years of hands on experience maintaining an existing RBI program.
• Involvement and part of the major changes across organizational, geographic and cultural boundaries.
• Demonstrated ability to follow the company s standard practices and influence diverse partners to achieve common goals and standardization across the company,
• Applies practical solutions focused on risk management, production efficiency, defect elimination, standardization of engineering processes and workflows.
• Supports self-verification processes in partnership with other central and site teams
• Supports long-term safe operation of the assets by reviewing integrity data and providing technical analysis and insights.

Discipline Related:

• Complete data collection updates with analysis, collect organize data changes
• Analyze data coordinate updates to integrity management documents and inspection data management system (IDMS).
• Conduct damage mechanism review revalidation (DMR/r) scoping and readiness assessments
• Facilitate complete DMR revalidation evaluation (ie, cross-functional team meeting to revalidate the model, including a systems and circuits review)
• Provide technical support on documenting and incorporating DMR outputs into RBI analyses within GE APM.
• Lead preparation and targeted meetings with refinery site personnel from different disciplines to prepare for DMR revalidations and implement outputs . Examples include reviewing and updating process data, dead legs, and susceptible areas and reviewing DMR recommendations and unit risk assessments.
• Facilitate and record changes resulting from DMR/r evaluations
• Update integrity management documents prepare GE APM templates
• Create update integrity management documents, evaluation materials GE APM
• Collaborate with site integrity teams to identify RBI components with risk that cannot be mitigated with inspection (eg, COF-Driven risk) and create alternative risk mitigation strategies.
• Support integrity assessments and risk reviews, updating RBI analyses, calculating and reviewing risk calculations and finalizing risk
• Support development of inspection plans from RBI recommendations
• Transfer data to GE APM, including with data loaders
• Support projects TARs in creating updating integrity management documents GE APM
• Support global RBI workflow definition, development, implementation, and standardization
• Support global integrity programs implementation and interfaces with operating sites and supporting contractors
• Promote sharing of knowledge and experience, and application of best practices and standardization across the RBI community
• Support and develop inspection optimization activities associated with programs and services delivered to sites, and associated work instructions and job aides.
• Support the planning of TAR inspection scope using RBI and provide guidance on RBI reassessment and evergreening.
• Support self-verification processes and understand and provide interpretations and support conformance with applicable bp s engineering technical practices and industry codes and laws.
• Capable of handling inspection information, develop and update inspection strategies and plans as needed using IDMS.
• Supports and fully engages with TAR, Projects, Maintenance, operations, engineering and Integrity teams as required for scope development.
• Supports performance management through implementation, measurement and analysis of relevant KPI s to drive continuous improvement
• Maintains a relationship with the wider integrity community to share lessons learned with a view to continuous improvement of practices, procedures, workflow or specifications.
• Assists in developing and applying designated technical practices to support control of the successfully delivery of new projects and existing process improvement initiatives.

People and business related:

• Provide visible safety leadership in accordance with bp safety leadership principles, lifesaving rules and process safety fundamentals to model desired safety behaviors
• Record relevant learning in shared learning systems, incorporate into local activities, specifications/ practices/ procedures and raise high priority lessons
• Support performance management through implementation, measurement, and analysis of relevant KPI s to drive continuous improvement.

Must have education requirements:

BSc or BEng or MEng (India) or international equivalent in Mechanical Engineering or related engineering/Science field

Preferred education/certifications:

• Professional accreditation in either Professional Engineer or Chartered Engineer
• API certifications and active participation in industry forums (API, AMPP (former NACE etc)
• Phd, BSc or BEng (UK), BSc (US), or international equivalent in an engineering field around materials, corrosion, mechanical, chemical engineering

Minimum years of relevant experience:

Total years of experience: 3-5 years experience in relevant Integrity management, relability, maintenance, and operations

Must have experiences/skills (To be hired with):

• Knowledge of RBI Methodology (API RP 580, API RP 581 etc) and its practical application.
• Knowledge of corrosion mitigation and mechanical integrity assessment techniques.
• Good understanding on NDE, inspection methods, coverage requirements, inspection frequency, inspection effectiveness, data analysis, and inspection management processes, tools, and metrics.
• Certification and / or working knowledge with relevant inspection codes and standards API 510, 570, 653, 579, 580, 581, ASME VIII, B31, PCC-2, ANST, PCN and ANSI.
• Experience collecting data from disparate sources to identify and define changes affecting corrosion risks on an oil and gas processing plant or oil refinery or petrochemical plant.
• Experience building, modeling, and updating corrosion systems and circuits, including circuitizing PIDs; defining inventory groups; assigning damage mechanisms, susceptibilities, and corrosion rates; selecting susceptible areas; identifying dead legs; and assigning and selecting condition monitoring locations (CMLs).
• Experience defining updates to integrity management documents, including corrosion and material diagrams (CMDs), corrosion control documents (CCDs), and inspection isometric diagrams (ISOs).
• Experience with Inspection data management system (IDMS)
• Proven ability in practical application of company and industry engineering standards and practices for OG mechanical equipment
• Experience defining updates to IDMS (including IM, TM, RBI) following TARs and projects.
• Experience with computerized maintenance management systems (eg SAP, Maximo etc) and their works with IDMS
• Work experience with relevant inspection codes and standards to meet regulatory compliance and also have a working knowledge of other codes such as API 510, 570, 571, 579, 653, ASME VIII, B31, PCC-2, ANST, PCN and ANSI.
• Experience of working in an oil and gas processing / refinery/petrochemical plant.
• Relevant experience in pressure systems integrity engineering for oil gas processing / refining / petrochemical facilities
• Delivery focused and able to demonstrate effective project technical management skills
• People leadership, partnership, communication skills and an ability to network and influence across organizational boundaries.
• Fluent in English, written and oral.
• Familiar with process design, process safety, and operating conditions of typical OG units
• Individual must be highly motivated and a self-starter.

Good to have experiences/skills (Can be trained for - learning/on-the-job):

• Preferred Equipment inspection experiences
• Experience developing inspection plans
• Using PowerBI to convey dense information clearly succinctly
• Using Microsoft ADO to communicate project status and risks
• Asynchronous working strategies
• A proven record of accomplishment in risk management and contractor performance management

You will work with

• PO organization (mostly refining bpS)

Travel requirements - 15%

Travel Requirement

Up to 10% travel should be expected with this role

Skills:

Advanced Robotics Inspection Technologies, Advanced Robotics Inspection Technologies, Agility core practices, Analytical Thinking, Commercial acumen, Communication, Corrosion management, Corrosion modelling, Creativity and Innovation, Data Management, Degradation monitoring, Degradation threat assessment, Digital fluency, Engineering Failure Analysis, Equipment preservation and protection, Erosion modelling, External degradation barrier selection, External degradation threats, Incident investigation and learning, Internal degradation barrier selection, Materials and corrosion design philosophy, Materials and weld performance limits, Materials manufacturing methods, Materials Non-Destructive Evaluation (NDE), Materials of construction + 10 more

Job tags

Salary