Lead the Production, PPC, Stores for Molding and Electrical Insulating Gloves Plant.
Implement best practice manufacturing vision, strategy, policies, processes and procedures to aid and improve business performance.
Good Understanding and Drive TPM/TQM/Lean culture in plant
Coordinate team activities to optimise cost performance of the plant through capital investment programmes, optimising operating working capital usage and minimising waste through the development of a continuous improvement culture encompassing lean principles and clear strategic development.
Facilitate cross functional coordination for resolving issues; Engage with key customers to understand their concerns and complaints.
Estimating costs and preparing budgets
Ability to understand trends, real time data analysis and to take relevant cost effective production related decisions.
Study and analysis conversion cost of Product accordingly take action
Monitor the Production data ( Daily Production Report / OLE /OEE) drive corrections in case of significant deviations in order to achieve targeted production volumes as per the cost and quality targets.
Approve maintenance work, purchasing of equipment etc.
Ensure output meets quality standards.
Support project management to cross functional activity required for project execution
Ability to understand and comply with the environment, Health and Safety parameters/standards applicable to the manufacturing industry.
Experience in making Plant Budget and Optimizing OPEX Cost
Execute and Develop plans to ensure minimum production cost in line with the business plan to achieve the PQCDSM targets by ensuring continuous improvement.
Conduct discussions meeting with the key internal customer like HR, Purchase and PPC to finalize the man and material planning for the coming month, identify and provide suggestions for resolution of issues if any.
Customer Complaints Monitor and analyzing the product and process defects phenomena and taking corrective action by improving production process with Kaizen and Poka-yoke and deploying the same horizontally.
Monitoring and controlling factors impacting PL (fixed/variable cost).
Monitoring and Ensure Kaizen, 5s TPM training train employees for multi machining multi-skilling.
Ensure compliance to all statutory and regulatory requirements, Effluent disposal norms as well as Accident prevention through implantation of safety norms and system.
Experience in making Digitally connected factory (IIOT), Digital factories automate processes, eliminate redundant activities, and consolidate workflows in support of lean operations, lowering costs and focusing the workforce on profitable activities.
Performance monitoring of Team and Motivating team with rewards and recognition.
Optimum utilization of resources - man, machines, inventory for optimum defect-free production delivery
Determine amount of necessary resources (workforce, raw materials etc.)
Direct and guide team on departmental issues. Identify, groom, reward and develop high performers and future leaders and hand hold them in their career through developmental feedback.
Set clear and objective goals for team and drive them towards the achievement in order to engage, retain and develop a committed and cohesive workforce.
Supervise and evaluate performance of production personnel
FUNCTIONAL COMPETENCIES
Proven experience as production head in Moulding and Gloves Plant
Deep knowledge of production management especially in Plastics Moulding and Assembly.
Prepare the annual Manufacturing budget and forecasts and all Capital Expenditure proposals as well as ensuring compliance with legal standards. Manage the budget from identification to completion of projects.
Understanding of quality standards and health safety regulations
Knowledge of performance evaluation and budgeting concepts
Experience in reporting on key production metrics and having knowledge of 8D and 7 QC tools
Proficient in MS Office and ERP software
Proficient in handling PPC and Store along with Production.
Excellent analytical and problem solving abilities
Results orientated with ability to plan and deliver against project deadlines
Commercially and financially astute with experience of managing budgets
Resilient, self motivated and able to work well under pressure.
Technical mindset.
An appreciation of and an ability to positively resolve issues arising from different cultures
Proven leadership and management skills with the ability to optimise team performance and development Strong decision-making skills and a results-driven approach.
Knowledge of production, quality control, cost control, PPC, stores, plant maintenance , EHS, Excellence initiatives and Digital Initiatives
MANAGERIAL COMPETENCIES
Leading, Developing, Motivating (Advanced)
Quality and Customer focus(masters)
Planning, Organizing and systems orientation (Advanced)
